Metering system specifically designed for the batching of a fully activated liquid polymer solution
The compact inline batching station Ultromat® ULIa features a special mixing chamber in which liquid polymer is added by peristaltic or metering pumps. Optimum mixing with water produces a fully activated polymer solution with a maturing time of approx. 15 min in the maturing chamber. An additional maturing tank with stirrer and feed pump can be installed downstream to create a batch preparation station.
The concentration of the polymer solution can be simply adjusted on the touch panel.
Continuous polymer batch output in l/h can be specified as an option. The polymer batching system works reliably and conserves resources, thanks to its optimum process control.
Your benefits
- Precise processing of liquid polymers (0.05 - 1.5 %) with a 50 % active ingredient
- Highly efficient mixing and maturing chamber for emulsions / dispersions and water
- User-managed input of the concentration with proportional metering
- Compact design with various installation options
- Optional operator-managed specification of the polymer batching output in l/h
- System runs directly against a 4.5 bar back pressure, there is no need for a chemical transfer pump
Technical Details
- Proportional metering as standard
- 3 system types with different equipment can be selected:
- basic - manual flow adjustment, manual flushing
- medium - automatic flow control, manual flushing
- comfort - automatic flow control, automatic flushing
- Integrated post dilution unit available as an option
Choice of peristaltic or metering pumps:
- Peristaltic pumps DFXa 0530 and 0560 for back pressures of up to max. 4.5 bar
- Metering pumps gamma/ X with HV head up to 4.5 bar
- Metering pumps Sigma up to 4.5 bar
Compact controller Schneider Electric TM241 and touch panel STO735 4.3“
- Optionally fitted with Ethernet / Modbus TCP
- Optionally fitted with PROFIBUS®
Technical Data
The following types of polymer can be processed:
- Liquid polymers (0.05 – 1.5 %)
- as emulsions or dispersions
Selectable components:
- Batching output as an inline batching station or batch preparation station
- Configuration versions
- Electrical connection
- Control versions with or without data communication
- Operating versions
- Liquid polymer metering pumps
- Peristaltic pump DFXa
- Metering pump gamma/ X
- Metering pump Sigma 1 Control
- Monitoring of low liquid polymers
- Raw water booster pump
- Post-dilution unit
- additional maturing tank with stirrer for batch preparation
- Feed pump for additional maturing storage tank
- Language
Ultromat ULIa system type | | 100 | 200 | 400 | 1000 | 2000 |
Extraction rate max. / inline with concentrations of 0.05 – 1.5% | l/h | 100 | 200 | 400 | – | – |
Extraction rate max. / inline with post dilution | l/h | 1000 | 2000 | 4000 | – | – |
Extraction rate max. as batch preparation station with concentrations up to 1.5% | l/h | 100 | 200 | 1000 | 1000 | 2000 |
Max. water pressure of raw water | bar | 8 | 8 | 8 | 8 | 8 |
Liquid polymer dosing capacity | l/h | 4 | 8 | 30 | 40 | 80 |
Maximum back pressure | bar | 4.5 | 4.5 | 4.5 | 4.5 | 4 |
Length | mm | 1,200 | 1,200 | 1,200 | – | – |
Width | mm | 800 | 800 | 800 | – | – |
Height | mm | 1,900 | 1,900 | 1,900 | – | – |
Water connection DN | | 25 | 25 | 25 | 25 | – |
Discharge nozzle DN | | 25 | 25 | 25 | 25 | – |
Protection class | | IP 55 | IP 55 | IP 55 | IP 55 | IP 55 |
Voltage / frequency | V/Hz | 220-240/50-60 | 220-240/50-60 | 220-240/50-60 | 220-240/50-60 | 220-240/50-60 |
Power uptake | kW | – | – | – | – | – |
Back-up fuse | A | – | – | – | – | – |
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